Aeromotive VaporWorx Ally Auto-On Pulse Width Modulation Controller Kit - 1-2 Pumps - NA

The Ally Auto-On fuel pump control system will allow adding two extra pumps to be added to an OEM Fuel System Control Module without causing overloading.

Compatibility: For use with positive or ground pulsed output to pump OEM fuel system control modules (GM, MOPAR,, etc.) when using aftermarket stand-alone fuel pumps like the TI Automotive 340/450/525, Bosch, DeatchWerks, etc. Click here if you are using OEM fuel modules.

Fuel System Control Module (FSCM), Fuel Pump Pressure Module (FPPM), Fuel Pump Driver Module (FPDM), and Fuel Pressure Control Module (FPCM) are slightly different names for the same device. They electronically control the fuel pressure by pulsing the fuel pump on/off, typically at 25khz, hence turning it into a variable speed pump. The ECM commands a pressure, the FSCM provides the heavy lifting to power the pump, and the fuel pressure sensor provides feedback to the ECM. This excellent closed-loop control system is used to help adjust injector duty cycle based on actual injector delta pressure. No aftermarket system offered can perform this function. So, why get rid of it when “Going Big” with new pumps if it can still be useful?

The newest GM, Ford, Mopar, BMW, etc. engines and electronic control systems are some of the greatest automotive technology available today. But, like all gearheads, we usually want more, right?

Unfortunately, the OEM FSCM’s used in both the late model OEM car and in crate engine offerings leaves much to be desired when more fuel is needed. The OEM FSCM can handle one high-power pump, but not multiple pumps. For example, the GM FSCM for Gen5 systems has “22A Max” labeled on the internal circuit board. A single TI Automotive 525lph pump will require that much power. So, when trying to add another pump they will not be able to support the needed power and will start throwing MIL codes. So, how can more than one pump be used while keeping full closed-loop control of the FSCM?

The Ally kit allows the FSCM to control the primary pump while the VaporWorx Ally Auto-On controller “Piggybacks” and takes care of the other pumps. The Ally Auto-On does not turn on the other pumps until approximately 5psi of boost by using a supplied stand-alone MAP sensor to act as the turn-on trigger.  No bulky mechanical pressure switches here.

When used in this way there is sufficient power for all fuel pumps while maintaining the FSCM CAN feedback and diagnostics. All pumps will effectively be under the control of the FSCM.

With just a single 20ga wire to attach to the FSCM fuel pump pulsed wire, and the before mentioned MAP sensor wiring, hookup is straightforward. With that done, it’s just battery power in, and fuel pump power out. No Hobb’s switches, no relays, no on/off switches, etc.

A feature that the Ally controller offers that is not available on other control types is a progressive pump ramping strategy. In short, the FSCM’s have power envelopes they are expecting to work in. If the power is too high or low, it sets MIL codes. To reduce the chances of setting a MIL code the VaporWorx controller will “follow behind then outrun” the primary pump. This allows the VaporWorx controller, with the 2/3 pumps attached, to provide less fuel output at low demand, and more fuel output than the primary FSCM pump. This helps keep the FSCM power load withing the programmed power ranges, hence reducing the chances of a MIL code.

Another advantage to the Ally is a soft-start feature that reduces pressure spikes when the 2/3 pumps turn on. Traditional relay/solid state switches turn the pumps on full speed, often resulting in a fuel pressure spike. When the VaporWorx controller turns on the 2/3 pumps there is a very short soft-start ramp in to help reduce pressure spikes.

Features of the kit include:

• Everything needed electrically to drive the 2/3 fuel pumps.
  
  
• Typical 67% reduction in power to the fuel pump during idle and cruise vs traditional systems means long OEM pump life expectancy.
  
  
• 50A minimum continuous power rating in a compact controller package. Total size 4”L x 2.1”W x 1-5/8”H.
  
  
• Progressive 2/3 pump ramping strategy lowers the load on the FSCM to reduce MIL codes.
  
  
• Soft-start feature to reduce initial pump-on pressure spikes.
  
  
• Uses a VaporWorx stand-alone MAP sensor and mounting system.
  
  
• Over-temperature shutdown with automatic reset.
  
  
• Short circuit protection that will operate indefinitely without damage.
  
  
• OEM Delphi/Aptiv connections for terminals, seals, and connector bodies where appropriate.
  
  
• Cross-linked polyethylene wiring.
• UL94 rated components used throughout.
  
  
• Allows the OEM ECM priming and safety systems to remain functional.
  
  
• Can be used with one or two extra/auxiliary brushed pumps.
  
  
• 10-22v operating capacity.

Below are the basic layout diagrams for the engine mounted MAP sensor, stand-alone MAP sensor, and plumbing layout.

NOTE: Do not combine the pump grounds/low reference wiring. The FSCM ground wiring MUST remain separate and not be connected to anything else. The FSCM monitors the ground side, and if connected to ground will detect a fault.